Choosing the Right High-Pressure Pump for Mist Nozzle Systems
Whether used for dust suppression, micro-misting and cooling, or manufacturing, a well-functioning misting system hinges on selecting the right high-pressure pump. Without this vital component, your system will consist of an ineffective mist nozzle system. Directly connecting the water supply to pipes and nozzles will result in forceful jets of water, not the fine mist that is needed. To prevent purchasing an unsuitable pump, Bestline Manufacturing explores several misting applications that rely on the efficiency of high-pressure pumps.
The Cooling Effect of Mist Nozzle Systems
To provide relief from the heat, a mist nozzle system spraying a fine cool mist is the ideal outdoor cooling option. Its effectiveness is determined by the ultra-fine mist produced by the mist nozzle system. This type of mist is primarily attributed to the high pressure exerted on the water by the pump as it is released from the misting nozzles.
Under high pressure, the water is forced out with such force that it disperses into minuscule droplets, covering a wide area. To get optimal performance from your misting system, you need to select a pump that can produce the required pressure for the number of nozzles throughout the entire system. For instantly evaporating mist, you have to select pumps from 1000 PSI.
Keeping Airborne Dust Particles at Bay
Together with selecting the right-sized high-pressure pump for misting applications, you need to ensure that the nozzles chosen can handle the water pressure application. In dust suppression systems, both the pump and nozzles need to handle consistent use under harsh conditions to prevent airborne dust particles from becoming health and safety as well as environmental concerns.
As the atomising nozzles will be subject to constant abrasion, it is crucial to install ones that not only produce a fine evaporative mist to mix with dust particles but that have outstanding wear resistance, such as CERJET mist nozzles. These nozzles last 20 to 30 times longer than their stainless-steel counterparts and several hundred times longer than brass.
Controlling Humidity in Production
Several industries rely on industrial-grade, high-pressure performance pumps for humidification systems that are used to control the levels of humidity in production processes. These systems rely on high-pressure nozzles to generate a fine mist that evaporates rapidly, enabling moisture to be absorbed effectively into the surrounding air. This process, referred to as ‘flash evaporation’, is relied upon for certain woodwork machining applications, maintaining textile and paper quality, and ensuring optimal plant growth in nurseries and greenhouses, to name a few.
Compatible Components
A mist nozzle system serves a multitude of purposes, from cooling customers and computer servers to maintaining optimal humidity levels for plants and lumber. Ensuring the longevity and durability of your system starts with selecting superior quality CERJET mist nozzles and high-pressure Cat Pumps, supplied and maintained by Bestline Manufacturing. With pressure ratings between 100 and 5000 PSI and flow rates of 18 GPM, Cat Pumps’ range of high-pressure mid-sized pumps is ideal for several misting applications.
A Zero-Defect Manufacturing Philosophy
As the sole distributor of Cat Pumps in Southern Africa, Bestline Manufacturing is proud to stand behind the exceptional quality and reliable performance of Cat Pumps. Our continued availability to service and repair your choice of Cat Pumps for your mist nozzle system, together with their zero-defects manufacturing philosophy make these pumps the ideal choice for demanding applications. Contact us and we will gladly assist you in finding the right-sized pump for your requirements.